Types of Level Transmitter

Types of Level transmitter

Common types of level transmitters

  1. Float-Type Level Transmitters 
  • Working Principle: A float rises and falls with liquid level, moving a mechanical  arm or magnetic coupling that generates an output signal. 
  • Applications: Water tanks, chemical storage, low-cost industrial applications. Advantages: Simple, durable, easy to install. 
  • Limitations: Not suitable for viscous, corrosive, or highly turbulent liquids. 
  1. Capacitive Level Transmitters 
  • Working Principle: Measures level by detecting changes in capacitance between  electrodes caused by liquid or solid materials. 
  • Applications: Oil, fuel, chemicals, bulk solids in silos. 
  • Advantages: No moving parts, can handle corrosive and viscous media. Limitations: Sensitive to buildup on probes; requires calibration. 
  1. Ultrasonic Level Transmitters 
  • Working Principle: Emits ultrasonic waves; the time taken for the echo to return  from the liquid surface determines the level. 
  • Applications: Water treatment, open channels, chemical tanks. 
  • Advantages: Non-contact, easy to install, works for harsh liquids. Limitations: Affected by foam, vapor, turbulence, or extreme temperatures. 
  1. Radar (Microwave) Level Transmitters 
  • Working Principle: Uses microwave signals reflected from the surface of the liquid  to determine the level. 
  • Applications: Oil & gas, chemicals, cement silos, corrosive or high-temperature  liquids. 
  • Advantages: Highly accurate, works in extreme conditions, non-contact. Limitations: Expensive, requires expert installation. 
  1. Differential Pressure (DP) Level Transmitters
  • Working Principle: Measures pressure difference between the bottom and top of a  tank; this difference is proportional to liquid level. 
  • Applications: Process industries, chemical tanks, high-pressure systems. Advantages: Reliable, accurate in pressurized tanks. 
  • Limitations: Requires maintenance; not ideal for sticky or slurry liquids. 
  1. Optical Level Transmitters 
  • Working Principle: Uses a light beam; when liquid crosses the sensor, light is  refracted, triggering a signal. 
  • Applications: Small tanks, automotive, chemical dosing. 
  • Advantages: Compact, precise for point-level detection. 
  • Limitations: Limited range, opaque liquids may affect accuracy. 
  1. Guided Wave Radar (GWR) Transmitters 
  • Working Principle: Radar pulse is guided along a probe; the time of flight of the  reflected signal determines liquid level. 
  • Applications: Chemical, oil & gas, pressurized or high-temperature tanks. Advantages: Very accurate, works with foam, vapor, or solids. 
  • Limitations: Expensive, probe can be damaged in solids.

 

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